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Tag: ballistic

  • ArmorSource Awarded Contract for 30,000 CREW II Helmets by U.S. Army

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    DLA places major new order for ultra-lightweight ballistic helmets, expanding ArmorSource’s role in military modernization


    HEBRON, Ohio, April 11, 2025 (Newswire.com)
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    Following the successful delivery of 14,000 units of its next-generation CREW II Advanced Combat Vehicle Crewman (ACVC) helmet system, ArmorSource has been awarded a major follow-on contract by the U.S. Defense Logistics Agency (DLA). Valued at $18.6 million, the new order includes up to 30,000 additional ACVC helmets to be delivered over the next five years.

    The CREW II helmet is the only ultra-lightweight, Gen II ballistic ACVC helmet shell currently available worldwide. Engineered specifically for tank and armored vehicle crews, it offers superior ballistic and environmental protection at a significantly reduced weight compared to legacy systems. The shell is compatible with modern communication systems and noise-canceling technologies, supporting optimal performance in the most demanding battlefield environments.

    Already fielded by several NATO and allied armed forces, the CREW II has become the preferred choice for militaries seeking to modernize their vehicle crew protection without compromising comfort or operational efficiency.

    With a monthly production capacity of up to 15,000 advanced Gen II helmet systems – including the CREW II for armored vehicle personnel, the Aire II for general military combatants, and the Aire LE for law enforcement – ArmorSource ranks among the world’s largest manufacturers of protective headgear.

    “We view this latest order as a powerful vote of confidence from the U.S. government and military,” said Timothy McNeal, ArmorSource Vice President of Operations. “Our unwavering focus on safety and continuous technical innovation has enabled us to deliver what we believe is the most advanced combat helmet system available today.”

    ArmorSource continues to expand its global footprint, delivering cutting-edge protection solutions that meet the evolving demands of modern warfare – while maintaining its core commitment to mission readiness and soldier safety.

    About ArmorSource:
    ArmorSource is one of the world’s leading manufacturers of ballistic helmets and advanced head protection systems, serving military and law enforcement organizations across the United States, Europe, and beyond. ArmorSource Next Generation Helmets provide ultra-lightweight protection with enhanced ballistic, environmental, and mechanical performance.

    Contact Information

    Peter Costanzo
    Director of Sales – North America
    sales@armorsource.com

    shachar Bernhard
    VP Sales and Marketing
    info@armorsource.com

    Source: ArmorSource, LLC.

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  • ArmorSource Introduces AireSupport Max: Redefining Performance and Comfort in Head Protection

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    Launching the next-generation suspension for military and law enforcement, ArmorSource presents AireSupport Max—an advanced 3D-printed helmet suspension system delivering superior comfort, impact protection, and breathability.


    LAS VEGAS, January 20, 2025 (Newswire.com)
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    ArmorSourceis excited to unveil the AireSupport Max, a revolutionary helmet suspension system, at the 2025 SHOT Show in Las Vegas, Nevada. Engineered with advanced 3D technology to provide unparalleled comfort and superior impact protection, the AireSupport Max is set to redefine the standard for high performance head protection.

    According to Nick Gramly, the VP of Technology for ArmorSource: “What sets AireSupport Max apart is its innovative design, crafted from a printed polymer structure. The unique 3D structure ensures superior airflow and ventilation. This construction not only maximizes breathability but also delivers exceptional comfort, blunt impact protection, and stability-key features that will set the bar for what premium head protection should feel like.”

    Key highlights of AireSupport Max:

    • Unrivaled Comfort: Memory foam like feel and a conforming design adapt seamlessly to the wearer’s head shape, providing an optimal fit.

    • Exceeds the U.S. Army Blunt Impact Requirements: Built to exceed the highest standards for impact protection.

    • Zero Water Absorption: Performs optimally even in naval or humid environments.

    • Durability: The polymer structure is stronger and more resilient than competing products while maintaining minimal weight.

    • One-Size-Fits-All: Engineered for universal compatibility, ensuring that every head type and size experiences a secure, custom-like fit without compromising on performance.

    • Altitude Ready: Delivers flawless performance regardless of altitude or climate conditions.

    A select group of operators tested AireSupport Max in real-world scenarios, and their feedback was unanimous: this new system, described by many as a ‘game-changer in the industry,’ not only competes with but also sets a new benchmark for premium pad systems in performance, comfort, and functionality.

    Designed for both performance and durability, this cutting-edge system promises to enhance wearer experience by ensuring optimal fit, stability, and impact absorption. ArmorSource is confident that the AireSupport Max will offer unmatched head protection for military, law enforcement, and tactical professionals.

    About ArmorSource

    Established in 2005 and headquartered in Ohio, ArmorSource is a leading global manufacturer of ballistic helmets, producing over 10,000 helmets per month. Our mission is to continuously enhance ballistic performance while optimizing comfort and durability. With a transparent manufacturing process and rigorous program management, we exceed government standards to deliver industry-leading protection.

    In addition to serving elite U.S. military branches-including the Army, Marine Corps, Navy, and SOCOM – ArmorSource is recognized worldwide, supplying advanced ballistic solutions to armed forces, law enforcement, and special operations units across Europe, Asia, Latin America, and the Middle East.

    ArmorSource’ Next Generation Helmets provide ultra-lightweight protection with superior ballistic, environmental, and mechanical performance, ensuring the highest level of safety for those who serve.

    Join us at the SHOT Show for an exclusive first look and hands-on experience with ‘AireSupport Max’ to discover the difference and experience the future of head protection.

    AireSupport Max: Comfort Elevated. Performance Redefined.

    Related Video

    Source: ArmorSource

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  • ArmorSource Increases Production to Meet Rising Demand for Next-Gen Models

    ArmorSource Increases Production to Meet Rising Demand for Next-Gen Models

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    Ohio-based Ballistic Helmets Giant ArmorSource Ramps Up Production Following Surge in Orders for Advanced Helmets, Aire II and Crew II from U.S. and Its Allies


    HEBRON, Ohio, June 4, 2024 (Newswire.com)
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    Fifteen months after Ohio-based ArmorSource introduced its “Aire System” at the SHOT Show in Las Vegas in January 2023, the company’s backlog for two of its “GEN II” models, Aire II and Crew II, has increased dramatically. In response, ArmorSource’s traditional “Customer First” policy has led to an additional investment in tooling to meet the heightened demand.

    “As one of the world’s leading manufacturers of advanced head protection systems serving military and law enforcement organizations in the United States and globally, our goal, especially in the current unpredictable geopolitical environment, is to ensure users have reliable head protection,” says ArmorSource V.P. of Operations Timothy McNeal. “The main challenge is to keep up with the high demand for our “Aire System” models and avoid long-term backorders.”

    Demand for the “Crew II” surged after it successfully passed the U.S. Army First Article Testing (FAT) last year, followed by ArmorSource’s announcement of the upcoming delivery of the state-of-the-art Crew II helmet to the U.S. Army. The Crew II, the lightest Advanced Combat Vehicle Crew (ACVC) helmet available, offers soldiers advanced features such as reduced weight, improved protection against ballistic threats and environmental factors, and exceptional durability under harsh conditions and aging.

    Additionally, the company has received significant orders for its ACH GEN II helmet, the “Aire II,” from U.S. allies in Europe and the Middle East. Originally designed to meet the high standards of the U.S. Army, the Aire II weighs less than 1 kg (2.2 lbs.) for the complete system and exceeds multiple ballistic and environmental protection standards. This has made the Aire II a preferred choice for many NATO armies facing modern battlefield challenges.

    “ArmorSource Next Generation Helmets provide users with ultra-lightweight solutions, along with extended ballistic, environmental, and mechanical protection. ‘Customer First’ means that all our users will be equipped with the best available helmet technology,” adds McNeal. “Due to the unique characteristics of the Crew II and Aire II, these models are in high demand by military organizations worldwide. Consequently, we have taken the necessary steps to increase our production as needed.”

    In light of increasing global threats, ArmorSource has positioned itself among the few manufacturers capable of providing state-of-the-art ballistic head protection. As demand for high-quality personal protection equipment continues to grow, ArmorSource remains committed to meeting the diverse needs of military forces worldwide.

    For more information about ArmorSource, please visit ArmorSource.com/.

    Source: ArmorSource LLC.

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  • ArmorSource Introduces Next Generation Aire System

    ArmorSource Introduces Next Generation Aire System

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    Press Release
    –

    Jan 17, 2023


    LAS VEGAS, January 17, 2023 (Newswire.com)
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    ArmorSource has introduced its Next Generation Aire System, a full spectrum of advanced hole-free head protection solutions for military, law enforcement, and special forces personnel. The Aire System includes six Next Gen Lightweight Shells, a revolutionary Liner System, an ultra-lightweight helmet mount, and multiple helmet accessories to provide maximum protection and comfort.

    ArmorSource users can choose from the following six unique boltless shells:

    1. ‘Aire‘ – Providing high frag protection plus NIJ IIIA at less than 1.9 lbs./850g. for the complete helmet, the ‘Aire’ is one of the lightest certified ballistic helmets.
       
    2. ‘Aire II‘ – Meeting the U.S. DOD Advanced Combat Helmet GEN II specifications with lower areal density, better trauma and frag protection.
       
    3. ‘Aire EX‘ – An Extended Rifle Resistance Helmet that provides protection against M193, M80 ball, 7.62X39 LC, and other rounds to enhance the safety of front-line and anti-terror operators.
       
    4. ‘Aire LE’ – Designed to defeat several handgun threats that law enforcement agents frequently face on top of NIJ IIIA.
       
    5. ‘Aire CF’ – The first Carbon-based safety helmet that comes in an ACH geometry for tactical missions and training.
       
    6. ‘Crew II’ – ArmorSource was recently awarded a contract to provide the U.S. Army with 14,000 Next Generation Advanced Combat Vehicle Crewman Helmet units starting in Q2/2023.

    Each of these shells has a unique matrix, but all are versions of the ArmorSource Next Generation Ballistic Technology that utilize the most advanced ballistic composite materials available.

    The Aire System also provides three ‘AireSupport’ suspension systems, as well as three ‘AireLink’ retention systems, for users to choose from. Available accessories include ultra-lightweight AireMount shrouds, AireRail side-rails, and multiple newly designed accessories.

    An additional Aire option is the ‘AireLock Liner System’, a ballistic version of the Skydex IsoFit. When worn with an ArmorSource-certified shell, this revolutionary floating/mesh system provides a new level of comfort and safety to users.

    “The new Aire system provides not only the highest ballistic and environmental performance at the lightest weight, but is also versatile and modular, built to allow each of our customers, no matter if they are front-line warriors, tankers, marines, law enforcement, SWAT, special command, or security guard, to build their own head protection configuration. This is a new game, not only for ArmorSource, but for its customers,” says Nick Gramly, ArmorSource’s VP of Technology. “To make sure the system performance stays consistent for long periods, the shells went through extensive third-party testing that included testing under multiple conditions such as extreme hot and cold, salt water, exposure to common field agents, high altitude, and accelerated aging.”

    Leveraging its state-of-the-art design, R&D, testing and manufacturing facilities, ArmorSource strives to continuously enhance its products’ ballistic capabilities while maintaining and improving all aspects of comfort and durability.

    ArmorSource’s recognition as a trusted ballistic helmet solution provider for militaries, law enforcement organizations, and special forces on multiple continents is a testament to its dedication to maximizing the survivability of personnel around the world.

    For more information, please contact ArmorSource at info@armorsource.com.

    Source: ArmorSource LLC

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